> >In the braking > >system is a hydraulic/electrical switch device with a piston in it. It is > >fed brake fluid from both circuits to opposite ends of the piston. So while > >everything is working properly than you apply the brakes the pressure on > >both ends of the piston will be equal, and it will do nothing. If either > >brake circuit fails the pressure becomes unequal and the piston moves, > >completing the electric circuit and lighting the warning lamp. > > At least in my '72 Karmann Ghia (and I believe in most 2-circuit VW's), > this is not the case. > > There are two switches, one on each circuit. These switches are used to > light the brake lights in the back, and also work to light the brake > warning light when there's something wrong. Each switch has 3 prongs, > the inside of the switch looks like: > > 1 ___ ___ 2 > \ / > / > /----- | > | > 3 > > (note: these numbers are not meant to correspond with the numbers on the > switch!) > > When there is insufficient pressure on the switch, it connects 3&2 > together, when there is enough pressure it connects 3&1 together. You > want +12 on 1, the warning light on 2, and the brake lights on 3. > This way, your brake lights come on when you have enough pressure (1&3 > are connected), and your warning light only comes on when one has > enough pressure (1&3 are connected) and the other doesn't (3&2 are > connected) so it completes the circuit to the warning light. > > warning light > | > | > ________|______________________________________ > | | > +12 ___ ___| +12 ___ ___| > \ / \ / > \ / > \ enough pressure / insuff. pressure > | | > | | > |____________________________________________| > | > | brake lt. > > You can see how this circuit to the warning light connects fully to +12 only > when one cylinder has sufficient pressure and another doesn't. > > In 1972, VW added an automatic lamp test to the brake lamp, by splicing > it off of the generator light. People often seem to want to rewire stuff > so that the lamp test works but then stays on all the time, which might > explain why your light was on all the time.