From Veeduber@aol.com Sat Sep 30 01:47:02 1995 msgnum: msg16753 Date: Sat, 30 Sep 1995 02:46:59 -0400 From: Veeduber_at_aol_dot_com Subject: Grendel, Friday Grendel, Friday. Rolling. The accelerator cable arrived as promised. It took only a few minutes to install, even though it was not the proper cable. Long enough, but with a cast eyelet instead of the stock hook. The eyelet is about 1/8" thick. Add the thickness of a bolt's head and the thing wouldn't fit. So I wired it. Stainless steel safety wire, the heavy stuff. Three wraps. This made the cable about 3/4" longer, causing the barrel nut on the carburetor's throttle arm to barely catch the last bit of the ferrule on the wire. But it works. I took a cautious trip around the block, came back and checked everything. So far, so good. My next stop was the local VW guru and his high-powered hub puller, an appointment made a week ago, delayed day by day until Grendel was back on her wheels. At his shop everyone had a good laugh over Grendelūs appearance before the guru told one of the lads to pull the left rear drum, as if it were no big deal. The kid goes off, comes back with a standard bolt-on three-arm puller, 'way too small to deal with a seriously stuck Volkswagen drum. A real VW drum puller uses all five lugs. I ask if that's the biggest thing he's got and he thinks I'm joking, gives me a little lecture about his quarter-century of experience, blah, blah, blah.. So I sit there for three hours while they go at Grendel's stuck drum with heat, sledge hammers, air-chisels and cans of WD-40. In the end they manage to bust their 'Hasn't failed yet' drum puller and strip out one of Grendel's lug nuts. Indeed, they tried everything I had already tried, except a heavy-duty drum-puller. After running out of ideas and enthusiasm the guru drifted off to answer the phone and never came back. His minions maintained an embarrassed silence as I put the wheel back on and dropped Grendel off the jack. By then the guru was off the phone but nowhere to be found. It was a while before I realized there would be no bill, that their failure was a thing to be tacitly ignored. So much for the local guru and his fabled high-powered drum puller. Failure to remove the drum has pretty much played out my string. There's evidence the drum has been stuck for some time. The brake shoes on that wheel are completely worn out, the axle wobbles in all directions. From the motion of the stub axle it's obvious the axle must be replaced, probably the bearings as well, but first I'll have to deal with the drum. Drilling off the hub is too big job to tackle while sitting in the mud getting rained on, especially if you don't have a drill. But there's a philosophical factor involved. To abandon Grendel now is to let the bastards win and that's something I just can't condone. The brakes are my biggest worry. The master cylinder leaks and the drums are so worn that even adjusted to maximum drag the pedal damn near hits the floor before the brakes take hold. That five or six inches of pedal play leaves a sick feeling in your gut when the guy in front of you decides to stand on his binders . Coming down the mountains, and threading my way through LA traffic promises some interesting times. Grendel is still without turn signals or cabin heat. I found a 1967 VW bus flasher unit in a local junkyard but the guy wanted $50. I'll rewire it to use solid-state components rather than pay fifty bucks for thirty-year old parts of unknown condition. Providing cabin heat will be less of a chore. A bit of work insulating the duct I've made from 3" aluminum vent pipe, plus wiring the heaters on; Grendel's 'good condition' included a broken heater control knob and rusted heater wires. And it needs a better shifter plate. At home, I could weld up & regrind the old one, keep it running forever. Up here, I've become know to all the local junkies. Its as if I'm walking around with 'SUCKER' tattooed on my forehead. Frankly, I've just about had my fill of local VW experts who gnaw on axle nuts with a pipe wrench and go after stuck drums with a dime store gear-puller. I'm tired. I gave it a good ten hours today. I've been away from home nearly a month. I'm not up to any more road-side misadventures. But I WILL drive this beast home -Bob